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Use case

Operator onboarding: new hires productive faster with AR guidance

Train on the job with guided instructions instead of weeks of shadowing an expert.

Pen drawing of a workbench from above with a tablet showing a learning path, AR glasses and a workpiece for operator onboarding

In short

AR-guided onboarding lets new operators learn a task by doing it with step-by-step visual guidance. It reduces the time experts spend shadowing, makes training consistent across sites and records which operator is qualified for which workstation.

How it works on the shop floor

How does AR-guided onboarding work?

  1. 1

    Capture the expert once.

    An experienced operator performs the task while photos, video and notes are captured.

  2. 2

    AI builds the instruction.

    Actarion converts the SOP and recordings into clear steps with visuals, in the operator's language.

  3. 3

    Learn by doing.

    The new hire performs the real task with AR guidance: the next step appears on the machine.

  4. 4

    Confirm and check.

    Critical steps require a confirmation or photo. The system logs time and deviations.

  5. 5

    Sign off in the skills matrix.

    After enough correct runs, the team lead approves the skill.

Why does onboarding take so long?

  • Training depends on a buddy who has little time and explains it his own way.
  • Binders and PDFs are outdated, so new hires learn the unofficial version.
  • High turnover and temp staff mean you start over every few months.
  • You cannot see who is actually qualified for which task.

What do you measure?

KPIWhat it tells you
Time to autonomyDays until the operator works without a buddy
Coaching hours per new hireLoad on your experienced staff
Errors in the first 90 daysQuality of learning
Skills matrix coverageShare of tasks with at least two qualified people

Results you can expect

Shorter ramp-up time, less coaching load and consistent training across shifts and sites. In an anonymized mining case, training was one of the first use cases rolled out (see cases).

Hardware you need

  • Tablet on a stand or in hand: lowest threshold, good for most tasks.
  • AR glasses (Apple Vision Pro, HoloLens 2, Android XR) when the task needs both hands.
  • Wi-Fi on the shop floor. Working without a connection is tested per device in the pilot.

How to start a pilot

Pick one role with frequent hiring, two or three core tasks and a baseline for time to autonomy. We convert the SOPs, train the team leads and measure for a fixed period. Read about the pilot.

How Actarion helps

  • AI turns existing SOPs and expert videos into training-ready instructions.
  • AR guidance lets new hires learn on the real machine, not in a classroom.
  • Multilingual instructions for mixed teams and temp staff.
  • Skills matrix and audit trail show who is qualified, with proof.

Pilot at a glance

One line, one process, hard numbers.

How a pilot works →
Scope
1–2 lines, 1 process
Duration
6–8 weeks
KPIs
Time to competence
Prerequisite
baseline across several shifts

Frequently asked questions

No. Safety basics and theory still have a place. AR guidance replaces the part where a buddy shows the task over and over.

More on this topic

Pen drawing of Jack KesselsPen drawing of Mark Dercksen
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