Error free production with AR guided assembly instructions
In production and assembly environments, small mistakes quickly lead to rework, scrap or product recalls. Paper based instructions and verbal explanations leave too much room for interpretation.
AR guided production and assembly provide operators with clear, visual work instructions at the workstation, combined with automated visual verification. That combination reduces human error and creates complete, audit ready documentation of each build.
The challenge: errors, rework and recalls
- Operators work with static work instructions that are hard to keep up to date
- Complex assemblies rely on memory, local workarounds and tribal knowledge
- Quality inspection is often manual and sampled, not step based
- Traceability per product or batch is incomplete
The solution: guided assembly with visual verification
ActARion and DeepSight deliver an AR guidance system that supports operators step by step:
- The operator scans a product ID or selects an order in the AR system.
- The system loads the correct digital work instructions for that variant or batch.
- In the field of view, the AR system shows numbered steps and visual cues on the actual assembly.
- For each step, arrows, highlights or 3D overlays show exactly where to place or adjust a component.
- After a step is completed, the system takes a photo or short video as visual verification.
- Only after a successful check does the system unlock the next step.
All images are linked to the order or serial number, creating a complete visual record of the process.
Automated, evidence based quality and compliance
- Each product has its own visual audit trail
- Quality inspectors can review the documented steps remotely when needed
- Customers and auditors receive objective proof that each step was executed correctly
- Data can be analysed to improve work instructions and process flow
Key benefits and KPIs
AR guided production and assembly help you:
- Increase First Time Right performance and reduce rework and scrap
- Shorten cycle times by removing uncertainty and search time
- Reduce product recalls and quality incidents
- Build a fully traceable, evidence based quality process per product or batch
Curious how this use case could work in your factory, warehouse or field operations?
Schedule a demo or discovery call with ActARion to see how AR and AI guided work instructions can make your operations safer, faster, and smarter.
Schedule a demo or discovery call